Offering a comprehensive, problem-solving approach! Just because you do not see a process specifically described here, give the shop a call – I LOVE a challenge!
It all begins in the design. Utilizing over a dozen different computer programs to create each design, which can include text, graphics and photographs – in any combination. Matching or locating font, cleaning up existing logos and graphics and much more combine for the optimal design. Many amazing designs have begun with as little as a few verbal ideas. Lori has heard many times that design is “exactly what I envisioned! How did you read my mind?”
A NEW ArcLight ArcPro 9600X plasma table and cutter headlines the lineup. Plasma cutting is a process that cuts through metals using an accelerated jet of hot plasma. Typical metals cut with a plasma include steel, stainless steel, aluminum, brass and copper. All cutting is controlled by the onboard computer system producing a highly detailed and intricate result. This specific equipment has a 4 ft by 8 ft table which allows for fabrication of very large pieces. As parts for vehicles, tractors and machinery have become unavailable, the plasma table has enabled the fabrication of many pieces to help other industries keep producing.
The CNC Router has added yet another option for working in wood designs. A design can be programmed to the router for wood signs and creates a distinctly different look than the other processes. It can also be combined with other processes for an added level of depth and interest. Custom panels are routered for industrial manufacturing applications.
Rarely can raw metal stock be found in just the right size or configuration. This machine gives us the ability to cut custom sized metal sheet stock for plaques and trophies (just one example). The capability to place bends in that metal at any angle or degree opens another creative door. Finally, this machine gives us the ability to ‘roll’ the newly cut pieces into cylindrical shape. An example is a custom request for an urn. The urn itself was already purchased and was round. The client requested that a custom sized brass plate, engraved with the name and a quote on it, then ‘roll’ it so that it would adhere smoothly to the urn. The result was beautiful!
Lori is especially fond of the BossLaser 150 watt CO2 laser as it was the first piece of equipment and began the interest into this business. The BossLaser has a large 36x48 inch table with pass thru doors on all sides which allow for large materials. The ability to cut intricate designs in wood, leather and special laserable rubber for stamping, are just a few examples of what it can do. Etching or emblazoning on metal, glass and ceramic is accomplished using a marking spray product which when heated by the laser creates a permanent mark. This marking spray is available in several base colors – call to discuss options! Finally, laser engraving creates a crisp, clean result on powder-coated metal, wood, glass, mirror, acrylic, cloth, granite, tile, ceramic, marble, and much more.
The HiTec 3D Fiber Laser is a 100-watt MOPA M7 laser source and hi-speed galvanometer head on the largest available table and focus arm. What all of that means is that this equipment can deep engrave into metals with incredible detail and precision. The MOPA technology can permanently mark stainless steel in various colors, dependent upon the frequency utilized.
Two options for sandblasting are offered: a Skat-Blast sandblasting cabinet for projects under 3 square feet and a commercial grade Clemco set up for large pieces. Sandblasting is an essential part of the process as all metal must be sandblasted prior to being powder-coated to assure all moisture and contaminates are removed. It is also great in creating designs in sandstone and wood. Lori has found it incredibly valuable in re-purposing to remove old paint, rust and grime.
Powder-coating is another service offered. Lori lucked into an opportunity to train with one of the best in the business several years ago! Powder-coating is a method of baking on a magnetically-adhered finish to metals. This process makes outdoor signs and items hold up to the elements MUCH better. Powder-coating is available in a vast array of colors and can then be laser engraved off in designs to create a truly one-of-a-kind creation!
The USCutter system is efficient and creates highly detailed designs. It can create wall art up to 36 inches high and virtually unlimited length. That same process is combined with the flat-plate heat press for shirts, aprons and signs.
